Fillcare 5S cleaning stations lined up in production showcasing facility-wide visual management boards

Visual Management Solutions Partner

Custom Shadow Boards and Visual Systems Built Around Your Operation

Your experienced people know what good work looks like. We help you translate that knowledge into point-of-use visual standards built around your tools, workflow, risks, and facility.

From one custom station to a multi-site visual operating system, the goal is the same. Make the correct condition clear across employees, shifts, departments, and facilities.

Woman-Owned  |  Lean Six Sigma Black Belt |  Based in Sioux Falls, South Dakota

Operational Symptoms

What It Looks Like on the Floor

You may already have SOPs, trained supervisors, experienced operators, and a completed 5S initiative. Even so, the signs of drift are usually easy to recognize:

Tools and supplies move from where they belong.

Different shifts follow different methods.

Workarounds become part of the routine.

Supervisors repeat the same corrections shift after shift.

Employees lose time searching for, borrowing, replacing, or returning tools.

Changeovers begin with missing or improperly staged equipment.

New hires learn different methods from different people.

Sanitation tools move between zones or are difficult to verify during pre-op.

Teams scramble before audits, customer visits, or leadership walkthroughs.

Standards fade once the kickoff energy is gone.

These are not isolated problems. They are signs that the standard is not visible enough in the work itself.

Desired Outcome

Create a workplace that helps carry the standard.

A strong visual system shows what belongs, where it belongs, how much belongs there, and when the condition is abnormal.

Employees can recognize and correct gaps earlier. Supervisors gain a shared reference point. New hires enter a workspace that reinforces the way the work should be done.

The result is not decoration. It is a clearer operating environment with less dependence on memory, reminders, and last-minute recovery.

Where to Start

You don't have to know the solution before you start.

Some teams come to us knowing exactly what they need: a custom shadow board, cleaning station, safety center, mobile cart, or visual management board.

Others know what is not working, but they are not ready to specify the solution.

Tools keep moving. Shifts have developed different ways of working. Supervisors keep correcting the same issues. Or you know one department needs improvement before you try to standardize the approach across the facility.

Both are good places to start.

I Know What I Need

If you already know the tools, location, general configuration, or type of visual system you need, we can help you design and build it around your operation.

Explore custom solutions for:

I Know What Needs to Improve

If the operational problem is clear but the solution is not, start with the work instead of the product.

The Visual Standards Pilot helps your team take one defined area, understand where the current standard breaks down, and develop a visual system around the people, tools, workflow, and conditions of the work.

It can also become the starting point for a larger standardization effort across:

  • One Work Area
  • Multiple Shifts
  • Multiple Departments
  • An Entire Facility
  • Multiple Facilities
Explore the Visual Standards Pilot
Lean 5S custom tool shadow board and 5S red tag cleaning station installation on a production floor

Solutions

Explore Visual Solutions

Already know what you need? Start here.

Choose the visual solution that best fits your tools, environment and application. Every system is customized around your operation.

Process

Built Around How Your Team Actually Works

Every project starts with understanding the work, the people using the system, and what needs to stay consistent.

From there, we define the visual standard, develop the right solution, review it with your team, and move into production or implementation.

Why Lean 5S Products

Why operations teams involve us before fabrication

You are reducing the risk that a poorly fitted solution creates more work, fails to gain operator acceptance, or has to be rebuilt when the process changes.

  • Design based on your actual tools, workflow, and operating conditions
  • Reduce internal engineering time and avoid redesign
  • Operator and supervisor input built into the process
  • Material and holder recommendations matched to the environment
  • Design collaboration and custom mockups included
  • Wall-mounted, framed, mobile, and freestanding configurations
  • Support for one work area, full departments, and multi-site standards
  • A practical path from diagnosis through implementation

Our Approach

"We build visual management solutions around the way your team actually works."

Grounded in Lean Six Sigma Black Belt expertise and experience working with industrial teams across manufacturing, food and beverage, warehousing, chemical operations, aerospace, and military environments. Woman-owned, based in Sioux Falls, South Dakota, serving facilities throughout North America.

About Lean 5S Products

Trusted By Industry Leaders

Trusted by Manufacturing, Food & Industrial Facilities

Lean 5S Products designs and delivers visual management systems for leading operations across North America.

Trusted by leading manufacturing, aerospace, and food processing facilities
Trusted by industry leaders across North America (A – D)
Enterprise industrial, automotive, and consumer brand visual management clients
Serving aerospace, chemical, industrial, and automotive operations (E – H)
Food, beverage, healthcare, and industrial packaging brand partnerships
Supporting food safety, packaging, logistics, and multi-site rollouts (I – K)
Lockheed Martin, Lowe's, Nestle, Panera, Parker, Penske and leading brands
Custom visual systems for premier manufacturers and facilities (L – P)
PepsiCo, Reckitt Benckiser, Sherwin Williams, Safran and national operations
Standardizing workstations and sanitation across major plants (P – S)
Thermo Fisher, Thyssenkrupp, Walmart, WestRock, XPO Logistics and global facilities
Delivering sustained 5S solutions for enterprise operations (T – Z)